Manager - Quality
Petrofac
- Malaysia
- Permanent
- Full-time
- Lead a team comprising Fabrication Yard Quality team, coordinators, inspectors, and dimension controllers as necessary to support quality activities.
- Set up audit activities in line with Right First Time.
- Ensure thorough planning and preparation for QC team inspection visits, both scheduled and unscheduled, and ensure all required documents are available during the inspection release stage.
- Conduct surveillance activities and oversee the construction process.
- Have in depth knowledge on special processes like welding, NDE, and have experience in management of non-conformity and root cause analysis.
- Enable to read and assess dimensional control report/activities.
- Supervise subcontractor representatives to ensure efficient and effective quality work at the fabrication yard/site.
- Coordinate quality inspections with yards/site subcontractors, their sub-subcontractors, and suppliers for non-destructive testing.
- Monitor subcontractor quality performance, schedule meetings to address issues, and report findings.
- Ensure all fabrication yard/site activities align with approved Quality Assurance Plans (QAPs) and Inspection and Test Plans (ITPs).
- Coordinate all quality inspections at the fabrication yard/site through Site Leads/Inspectors.
- Collaborate with the Fabrication yard/Site Construction Manager on quality matters.
- Chair QA/QC weekly meetings with subcontractors' QC personnel & Client.
- Coordinate initial audits with subcontractors, their sub-subcontractors, and suppliers alongside Certification Authorities (CA).
- Organize inspections with employer representatives and CA representatives as per subcontractor ITPs.
- Analyze quality data (audit results, non-conformities, observations, KPIs, feedback) and propose corrective and preventive actions.
- Regularly report quality system progress/status to Project Fabrication yard/Site management and Program/Project Quality Manager.
- Maintain close coordination with Construction & Completions to ensure alignment of the Construction/Completion Management System (CMS) with approved ITPs/ITRs/Tag Type Matrix.
- Ensure all technical documents related to fabrication yard/site quality control are up to date.
- Monitor the compilation and completeness of all quality control documentation for final handover to the Client/CA.
- Participate in both internal and external audits at the fabrication yard/site.
- Hold an Engineering Diploma/Degree, Higher National Diploma of UK, or equivalent, in Mechanical or equivalent.
- Possess a minimum of 5 years of experience in a Senior Quality Management role in fabrication of offshore topside and jackets.
- Accumulated a total of 20-25 years of experience in a relevant environment, with at least 10 years in Wind Energy or Oil and Gas offshore Platform Fabrication Companies in the Europe or UAE, or East Asian regions.
- Hold certifications in Welding Inspection (AWS CWI/CSWIP), NDT (ASNT/ISO 9712 Level II or Level III), Coating Inspection (BGAS/NACE Level II/Level III), and QMS Lead Auditor (ISO 9001:2015).